Custom Design and Development

Working with Customers on Innovative Products and Processes

Spongex has a dedicated team that focuses on assisting companies in the development of components and finished products. Our custom design molding services can be a valuable addition to your company’s creativity, productivity and resources. Our exclusive Aqua Cell® technology produces a high quality closed-cell foam which offers versatility for various industry applications. Aqua Cell® foam can be formulated to meet the specific requirements of your customer including color, fire retardation, size density and surface textures. Spongex also offers sheet stock which can be customized on request.

Foam Design Expertise to Improve your Product

The Spongex Team will use our expertise in foam design and development to help you create and improve your product.

Aqua Cell® provides superior technology and versatility for various applications:

  • Brilliant colors with color consistency through the entire product
  • Under normal conditions, Aqua Cell resists chipping or flaking like vinyl coated and painted products
  • Prohibits the build-up of mold, mildew and bacteria commonly associated with other types of foam
  • Unsinkable under normal usage conditions
  • Virtually impervious to weather and temperature extremes, salt, sun and petroleum.

State of the Art Custom Molding

We have the ability to custom mold almost any three-dimensional shape. Our state-of-the-art manufacturing facilities, processes and qualified team of engineers and designers can meet your requirements and surpass expectations.

Our Customized Services

  • Custom molding
  • Custom engraving
  • Silk screening
  • Textured surfaces
  • Hinging

The end result is an adaptable and reliable foam product that meets the highest standards in any industry.